Eddy Current

From large-scale turnarounds, to single-day outages, we're committed to providing exceptional inspection service, start-to-finish. Versa Integrity has teamed with industry leader, Carbon Steel Inspection, Inc. (CSI), to provide you with a wide range of sophisticated NDT solutions tailored to me…

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API 570 Piping Inspections

More to come soon... API 570 Inspections are a critical inspection standard for refineries and processing facilities around the world. These inspections provide an opportunity to mitigate piping failures or wall loss concerns, and improve the operational efficiency of your facility. This is done by…

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Other Heat-Treating Services

PWHT may be one of the more well-known and applicable heat-treating services to most companies, but there are many others for specific pieces of equipment. In addition to the above-mentioned heat treatment methods, Versa Integrity Group offers: Hydrogen bake out Steam chest warming sy…

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Refractory Dry-Out

When you need to complete the heating cycle on your refractory, call Versa Integrity Group. The large majority of refractories are rammed, casted, or gunned in the field. As a result of this manufacturing process, refractories require “drying out” on location. The dry out constitutes of a heating c…

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Welding Preheat Treatment

Just like PWHT, welding preheat treatment can significantly reduce the risk of cracking in parent and weld metals. Welding preheat treatment, not unlike PWHT, is a process that reduces the inherent risks of hydrogen cracking, shrinkage stress, and other damage mechanisms that regularly occur during…

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Post-Weld Heat Treatment (PWHT)

To reduce instances of hydrogen induced cracking (HIC) following the welding of a critical piece of equipment, use Versa’s post-weld heat treatment (PWHT) service. Post-weld heat treatment (PWHT) is a process that helps reduce the risk of fracturing, cracking, and stress in the weld and parent meta…

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AWS CWI - Welding Inspection

When you need a certified welding inspector (CWI) for your fabrication project, give us a call. We talk a lot about our asset integrity management services as they relate to refineries and processing plants, but what about our services for manufacturing and fabrication outfits? Well, not only do we…

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API 510 - Pressure Vessel Inspections

Our API 510 inspectors, along with our Advanced Reliability Resources (ARR) department, NDT, and rope access services give our clients the unified solution they can trust. API 510 inspection is a critical component to ensuring the safe and efficient operation of pressure vessels and pressure reliev…

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Gap Analysis

Learn where your asset integrity management program is lacking with gap analysis. Sometimes where you are, is not where you want to be. A gap analysis is a strategic planning tool that will help shed light on where your reliability program is, where you want it to be, and how you’re going to get th…

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Heat Treatment

Versa Integrity Group, Inc. has grown to include our newly integrated Heat Treatment Division that will accompany our other NDE, inspection, and reliability services. Welding Pre-Heat Treatment What is Welding Pre-Heat? Welding Pre-Heat is a process that reduces the inherent risks of hydrogen…

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Real-Time Radiography (RTR)

Detect changes in wall thickness without the radiation barrier. Use real-time radiography with the LIXI Profiler. Real-Time Radiography Real-time radiography has become an excellent NDT method for detecting corrosion under insulation (CUI) and high temperature Sulfidation corrosion (HTSC). Real-…

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Advanced Ultrasonic Flaw Detection

When manual ultrasonic testing won’t cut it, we offer advanced ultrasonic testing flaw detection techniques to address the situation. Phased Array Ultrasonic Testing (PAUT) PAUT is an advanced NDT method which utilizes multiple elements inside of a single probe housing. This produces a wide arra…

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Pulsed Eddy Current

Pulsed eddy current (the Lyft) by Eddyfi can detect corrosion under insulation (CUI), one of the largest problems in the petrochemical industry. Pulsed Eddy Current (PEC) Before pulsed eddy current (PEC), checking for corrosion under insulation (CUI) required removal of insulation which is cost …

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PSM Review & Development

PSM is an integral part of facility safety and directly affects your asset integrity management program. Let us take it from here. PSM Review & Development Process Safety Management (PSM) was designed to help facilities prevent hazards such as dangerous chemical releases, or minimize potent…

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Fitness for Service (API 579)

Don’t remove a piece of equipment before doing an API 579- Fitness for Service (FFS) review Fitness for Service (API 579) If a piece of equipment succumbs to corrosion or some other damage mechanism, does that mean it can longer be useful? Does it have to be taken out of service and repaired imm…

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Integrity Operating Windows (IOW)

Does your facility implement IOWs adequately? Let Versa’s seasoned veterans help your facility with their proven expertise. Integrity Operating Windows (IOWs) Every piece of equipment in a facility has its limits. These are known as the Integrity Operating Windows (IOWs), which are discussed in …

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Corrosion Control Documents (API 970)

Let the experts that wrote API RP 970 work with your team to identify corrosion issues. CCDs (API 970) Corrosion Control Documents (API RP 970) contain safety information about specific equipment or materials, including instructions on how to avoid and manage corrosion and other relevant damage …

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Risk Based Inspection (RBI)

Increase confidence in your mechanical integrity program through expert risk-based inspection (RBI). Risk Based Inspection (RBI) When it comes to facility equipment inspection and mechanical integrity programs, many facilities still use traditional time-based practices. Unfortunately, time-based…

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Spring Hangers

Our rope access technicians are perfectly suited to work on pipe supports and spring hangers. Proper spring hanger function is critical to the mechanical integrity of process units. This is especially true in power plants with their High Energy Piping (HEP) circuits. Many issues cannot be seen from…

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Rigging

What good is a rope access team without expert riggers? The key to rope access services is multifunctionality. Without which, rope access would not create the cost-savings and efficiencies that it does. Rigging and rope access are another logical combination of services that allow more work to be d…

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Fabric Maintenance

Not unlike mechanical and electrical work, our rope access technicians regularly handle insulation, siding, painting, and other tasks in hard-to-reach areas. Rope access is not just for NDT and inspection, our technicians can also perform regular plant maintenance tasks in these difficult areas, in…

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Mechanical and Electrical Work

Our rope access technicians don’t just perform NDT and visual inspections, they also handle mechanical and electrical projects. When mechanical and electrical issues come up in a refinery or processing plant, there is a high probability that location of the issue is not easily accessible. This is p…

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API 653 - Above Ground Storage Tank Inspections

Versa Integrity Group offers a full complement of inspection services to facilitate out-of-service (API 653) above ground storage tank inspections. Above Ground Storage Tank (AST) Inspections Above ground storage tank (AST) inspections are processes that adhere to standards developed by the Amer…

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Turnaround Support and Planning

If you need support and planning for your turnaround/shutdown, we have you covered from managing the operation to supplying experienced inspectors and NDT technicians. Plant turnarounds are the most complex and expensive maintenance projects that facilities engage in. Loss of processing production …

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Mechanical Integrity (MI) Programs

Our custom-tailored mechanical integrity programs reduce your workload so you can focus on other pressing matters. Mechanical integrity programs prescribe regular testing and inspection founded on the tenets of RAGAGEP (Recognized and Generally Accepted Good Engineering Practices). The testing (NDT…

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NDT and Visual Inspection (Rope Access)

When scaffolding is too expensive an option, utilize rope access crews with NDT and visual certifications for your inspection needs. Rope access is by far the less expensive and safer option when it comes to NDT and visual inspection at heights. Our rope access technicians are trained and certified…

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NACE Coatings Inspection

Our coatings inspection experts are certified NACE Level I, II, and Peer Review with long-term experience in completely managing your coatings inspection project. Coatings are everywhere and are especially critical in most industrial applications where carbon steel, or any other material, is presen…

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Laser Corrosion Mapping w/ Creaform

Why use manual pit gauges when you can map corrosion with stunning 3-D mapping by Creaform? Laser Corrosion Mapping w/ Creaform Laser corrosion mapping with Creaform Handyscan fundamentally changes the manual pit-gauge exercise. Instead of manually measuring depressions and features on the surfa…

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Eddy Current Testing

Eddy current testing is one of the best NDT techniques for tubing, bar none. Eddy Current Testing (ECT) Eddy current testing (ECT) w/ Eddyfi is the best NDT method for inspection of non-ferrous tubing, period. Eddy current can detect and size defects affecting tubing such as steam erosion, baffl…

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Alternating Current Field Measurement (ACFM)

We have multiple alternating current field measurement (ACFM) units to support up to three field crews simultaneously. Alternating Current Field Measurement (ACFM) Alternating current field measurement (ACFM) was derived from methods used in eddy current testing, and originated out of a need to …

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AUT Corrosion Mapping

Versa Integrity Group is well versed in many different applications of Automated Ultrasonic Testing (AUT). Automated Ultrasonic Testing (AUT) Automated Ultrasonic Testing (AUT) is any form of ultrasonic testing (Phased Array Ultrasonic Testing, Conventional Shear Wave Ultrasonic Testing, Corrosi…

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Guided Wave Ultrasonic Testing (GWUT)

When you need a preliminary scan of buried piping, guided wave ultrasonic testing cannot be beat. Guided Wave Ultrasonic Testing (GWUT) Rapidly surveying long lengths of pipe or plate from a single test location is what guided wave ultrasonic testing, or long range ultrasonic testing (LRUT), is …

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Conventional NDT

Looking for the best RT technicians in the NDT industry? Or wanting to find reasonably priced and experienced Ultrasonic Testing/Magnetic Particle Testing/Dye Penetrant Testing technicians? Welcome to Versa. Radiographic Testing (RT) Most NDT service providers offer conventional NDT like radiogr…

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